TPA3116d2 2.1 Amplifier subwoofer + Bluetooth + SD

TPA3116d2 2.1 Amplifier subwoofer + Bluetooth + SD PCB 3

TPA3116d2 2.1 Amplifier with subwoofer + Bluetooth + SD Card + U-disk. Digital 2.1 amplifier board Introduction: Using a digital 2.1 amplifier board with two TPA3116 chips, the bass is powerful when listening to music with a subwoofer!

Following the previous generation desktop amplifier board, the amplifier has been upgraded with the addition of a low-frequency channel and all bugs from the previous version have been eliminated (possibly some undiscovered ones).

Characteristics: 

  1. Relay controlled power supply, shortening the power circuit, reducing voltage drop, and the switch does not need to withstand high current, allowing for cheaper switch replacement without any impact.
  2. Added NTC buffer resistor to prevent relay contacts from sticking due to a large current surge during activation, causing inability to turn off.
  3. Using a digital amplifier specific common mode inductor, which takes up less space than a regular inductor and has sufficient current.
  4. Replaced the audio input interface with a smaller volume, surface mount package, and also allows for channel switching (disconnecting Bluetooth audio signal after inserting an audio cable).
  5. Full-function version without any restrictions, including AUX, Bluetooth, USB-DAC, USB flash drive, and TF card (USB flash drive and USB-DAC share the same data line and cannot be connected simultaneously). Please refer to the schematic diagram for detailed precautions! It is recommended to use a 16-20V 3A or higher power supply, and if using 24V, ensure good heat dissipation.

Schematic TPA3116d2 2.1 Amplifier subwoofer + Bluetooth + SD

Schematic

PCB wiring diagram. There is a slight issue with the Bluetooth antenna packaging (DRC error), but it does not affect use, please ignore. This is a front view photo (no expensive toggle switches used).

The filter capacitor adopts a design of 5 parallel aluminum electrolytic capacitors, and the voltage withstand of the capacitor needs to be 25V or higher.

This is the back view of the actual product (in order to reduce the PCB area and be aesthetically pleasing, the Type-C and TF card slots are on the back, and the slots are shrunk inside to prevent accidental breakage). Remember to solder the 0R resistor on the back!

 

The limit voltage carries the Bluetooth idle current, and the standby heat sink is warm.

Heat sink PDD: Aluminum alloy electronic heat sink with back glue. Mainboard IC chip thermal conductive aluminum sheet.

Heatsink 30X20X10

The relay uses this model from Hongfa, which is small and flat, and 30V5A fully meets the power supply requirements of the amplifier.

Hf46F Power Relay

The inductor 7W14A-100M High Power 10uH 16A Digital Power Amplifier Large Current Common Mode Inductor Filter.

Power Inductors For Class-D Amplifier

Link to BUY 7W14A-100M inductor

The inductor patch 7G09B-100M 10UH 5A high current digital power amplifier dual-phase common mode inductor filter

7G09B Power Inductors For Class-D Amplifier

Link to BUY 7G09B inductor

Decoding chip: JL Jie Li Bluetooth chip AC6955F stereo lossless sound quality Jie Li stereo chip

Ac6955F-Pin Assignment

Below are the introductions of the functions:

  1. Bluetooth function
  2. USB-DAC function, connect via USB-C to Windows PC
  3. TF card and USB flash drive playback

BOM TPA3116d2 2.1 Amplifier with subwoofer

Parts Value Description Quantity
Capacitors
C1,C2 4.7uF C0603 – SMD capacitor 2
C3,C4,C7,C25,C32,C47,C48,C50,
C51,C55,C56,C57,C58,C59,C72,C73
1U C0603 – SMD capacitor 16
C5 1uF C0603 – SMD capacitor 1
C6 1000uf/35V Electrolytic capacitor 1
C8,C11,C45,C62 1nf C0805 – SMD capacitor 4
C9,C10,C31,C61 100nf C0805 – SMD capacitor 4
C12 4.7U C0603 – SMD capacitor 1
C13,C60,C77,C78 680uF/35V Electrolytic capacitor 4
C14,C15,C16,C17,C63,C64,C65,C66 220nF C0805 – SMD capacitor 8
C18,C21,C67,C68,C69,C70 680nF C0805 – SMD capacitor 6
C19 10uF/10V Case-T-3216 Tantalum Capacitor 1
C20 1u C0805 – SMD capacitor 1
C22,C23 10n C0805 – SMD capacitor 2
C24,C71 104 C0603 – SMD capacitor 2
C27 10u/16V Case-T-3216 Tantalum Capacitor 1
C28,C29 0.1U C0603 – SMD capacitor 2
C30,C35 0.1u C0603 – SMD capacitor 2
C33 100nF C0603 – SMD capacitor 1
C34 0.1U C0805 – SMD capacitor 1
C37 4.7u C0603 – SMD capacitor 1
C41,C42,C44,C43 10N C0805 – SMD capacitor 4
C46 2.7pF C0603 – SMD capacitor 1
C52,C53 100nf C0603 – SMD capacitor 2
C74 0.22U C0603 – SMD capacitor 1
Resistors
R1,R3,R7,R27,R31 100K R0603 – SMD resistor 5
R4,R13,R16 20K R0603 – SMD resistor 3
R6,R9,R10,R17,R18,R21 3.3R R0805 – SMD resistor 6
R11 10-20K R0805 – SMD resistor 1
R14,R24 4.7K R0603 – SMD resistor 2
R19,R20 1.5k R0603 – SMD resistor 2
R22 1K R0603 – SMD resistor 1
R23 NTC 5Ω 5A 7.5mm NTC Thermistor 1
R25,R26 10K/1% R0805 – SMD resistor 2
R29 75K R0603 – SMD resistor 1
R30,R34 47K R0603 – SMD resistor 2
R36,R43 0R R0603 – SMD resistor 2
R37 3.3K R0603 – SMD resistor 1
R40 24K R0603 – SMD resistor 1
R41 15K R0603 – SMD resistor 1
R44 22K R0603 – SMD resistor 1
R45,R46 10k R0603 – SMD resistor 2
RP1 RK097 Dual potentiometer 50K (503) 1
Semiconductors
D2,D4,D1 1N4007W SOD-123FL Diode General Purpose 3
LED2 BLUE LED0805 Blue 1
LED3 GREEN LED0805 Green 1
U1,U3 TPA3116D2DAD Dual Channel Class D audio Amplifier HTSSOP-32 2
U2  CJ78L12 100mA Fixed 12V Positive SOT-89-3L
Voltage Regulator – Linear, Low Drop Out (LDO)
1
U4,U5,U6 NE5532 Dual SOIC-8 Operational Amplifier 3
U7 AC6955F QSOP-24 Digital Signal Processors (DSP/DSC) 1
U9 Microphone 6*2.2 Microphone 1
U10 CJ78L05 100mA Fixed 5V Positive SOT-89-3L
Voltage Regulator – Linear, Low Drop Out (LDO)
1
Miscellaneous
CARD1 TF-01A Card Slot MicroSD card Connector 1
L1 7W14A-100M Leaded Inductors for Class D 10uH 8A 1
L2,L3 7G09B-100M Dual SMD Inductors for Class D 9*5*3 2
U8 2.4G Bluetooth antenna PCB Antenna 1
H1 BASS 5.08mm Pluggable System Terminal Block 1
USB-A YJ-USB 1.5A 2.0 4P Female Type-A SMD USB Connector 1
USB-C TYPEC 3A 3.1 16P Female Type-C SMD USB Connector 1
J1 PJ-3537 3.5mm Headphone Jack SMD Audio Connector 1
J2 dwq 3Pin 2.54mm Pin Header 1
LOUT DG127-5.08-02P-14-02A(H) 2Pin 5.08mm Screw Terminal Block 1
ROUT DG127-5.08-02P-14-02A(H) 2Pin 5.08mm Screw Terminal Block 1
X1 24MHz HC-49S-SMD-2P-Mini Crystal 1
DC1 DC007B DC Power Receptacle 1
KEY1,KEY2,KEY3,KEY4 K2-3.6×6.1_SMD 3.6mm 2.5mm button SMD Tactile Switch 4
SW1 ST-0-102-C04-N008-RS SPDT Bend insert Toggle Switch 1
RELAY1 HF46F/24-HS1T 7×20.5mm Power Relay 1
TP1,TP2,TP3,TP4 M3 copper column M3 copper column 4

Download files, links, and notes

Pcb 3D

Source: https://oshwhub.com/wy3246/tai-gong-shuai-d-lei-2-1-gong-shuai-fang-tai-qi

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About the author
Xtronic.org blog author. Electronics technician for the technical school of Brasilia - Brazil. Interested in electronics, circuits and technology in general.
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