SI4735 all band radio receiver mini LW MW FM SW Air band

SI4735 all band radio receiver mini, LW MW FM SW Air band. This project is aimed at amateur radio enthusiasts and anyone interested in building a full band (including AM, FM, SSB) radio receiver based on the core chip SI4735. The frequency range for AM and SSB modes is 150kHz to 30MHz, and for FM mode is 64 to 108MHz.

This project consists of two PCBs, the main board and the expansion board. The main board includes all basic functions, such as full band radio signal reception, processing and playback, and function key operation; the expansion board is used based on the main board, and after connecting to the main board, it can achieve: time display and clock synchronization, temperature and humidity display, and power supply from batteries.

Schematic SI4735 all band radio receiver mini main board

Schematic Si4735 All Band Radio Receiver Mini Main Board

Schematic SI4735 all band radio receiver mini expansion board v2

Schematic Si4735 All Band Radio Receiver Mini Expansion Board V2

Components SI4735 all band radio receiver mini

  • TC8002D, audio amplifier chip
  • LCD screen uses 1.47 inch 12-pin soldering type
  • WS2812B-B 5050 colorful LED, for decoration
  • Crystal oscillator uses 32768 active crystal oscillator
  • The headphone jack is PJ-320B patch socket
  • The antenna socket is SMA socket, corresponding antennas with SMA interface can be purchased
  • Supports AM signal receiving magnetic bar coil — SI4735-D60-GU in SSOP-24 package
  • ESP32-S3-WROOM-1U-N16R8
  • Clock chip RX8025T-UC, temporarily set the time by pressing buttons and using the encoder.
  • To display the time, press the bottom left button. For time setting, press and hold the bottom left button, the corresponding numbers will flash, use the encoder to set the time.
  • Temperature and humidity sensor SHT30, if not needed, do not solder it, it will not display temperature and humidity, the program can still work normally.
  • Charging management chip Enjie core IP5306, charging control chip, single click to turn on, double click to turn off, and added a self-locking switch, so you can also turn off when charging.

Project functions

  1. Main interface functions
  2. Volume adjustment function: Short press the volume control button, rotate the encoder to adjust the audio size of the radio;
  3. Modulation mode selection: Short press the modulation mode selection button, rotate the encoder to select the wireless radio signal under AM\\FM\\USB\\LSB 4 modulation modes, press the encoder down to confirm the current selection;
  4. Manual tuning function: Short press the manual tuning button, rotate the encoder to manually adjust the frequency of the received wireless radio signal in 0.1Mhz units in both forward and reverse directions;
  5.  Fast lock target band function: Due to the large range of radio signal bands covered by the full-band radio, the function of quickly locking a certain band is needed to reduce the workload of manual tuning; Short press the fast band selection button, rotate the encoder to quickly position the receiving band to 20M\\40M\\80M and other bands, press the encoder down to confirm the current selection;

Expansion board functions.

Expansion modules include power management, clock display and time setting, and temperature and humidity detection functions. Long press the bottom left corner button on the main interface to display the expansion interface.

Time setting function: Short press the bottom left corner function key to switch the time setting object (hour, minute, second, year, month, day), and rotate the encoder to set the time.

Introduction to motherboard design and functions:

Software Description
Based on the Arduino IDE framework, the core program logic is as follows:
[Initialization]: Initialize devices and functions, including I2C/display/SI4735/keys/encoder/power amplifier;
[Main loop]:
1. Read encoder and keys;
2. Read SI4735 status;
3. Set SI4735 (frequency, volume, etc.);
4. Interface drawing and display;

Shell design

Si4735 All Band Radio Receiver Mini 3D Housing 2
Si4735 All Band Radio Receiver Mini 3D Housing

The shell mainly includes four parts: front panel, front shell, back shell, back panel.

The front panel is made of PET material, with adhesive on the back for easy sticking, and the back panel is made of transparent acrylic. The front and back shells are made of resin material and 3D printed, with the front shell painted in Pantone color 1795C. The shell customization was completed by Jialichuang panel customization and Jialichuang 3D printing.

BOM Main Board SI4735 all band radio receiver mini

Part Value Description Quantity
Resistors
R1,R5 10Ω (100) R0603 – SMD resistor 2
R2,R6,R13,R14,R17,R18,R19,R20,R21,R24 10kΩ (103) R0603 – SMD resistor 10
R3,R4,R9,R15,R16 4.7k (472)) R0603 – SMD resistor 5
R7 0Ω (0) R0603 – SMD resistor 1
R8 1kΩ (102) R0603 – SMD resistor 1
R10 620Ω (621) R0603 – SMD resistor 1
R11,R12 2kΩ (203) R0603 – SMD resistor 2
R22,R23 47kΩ (473) R0603 – SMD resistor 2
RN1,RN2 4.7kΩ (4732) 0603×4 Resistor Networks & Arrays 2
Capacitors
C1,C3,C5,C6,C9,C10,C14,C15,C16 100nF C0603 – SMD ceramic capacitor 9
C2,C4 10uF C0603 – SMD ceramic capacitor 2
C7,C8 100pF C0603 – SMD ceramic capacitor 2
C11,C12,C24,C25 4.7uF C0603 – SMD ceramic capacitor 4
C13 22nF C0603 – SMD ceramic capacitor 1
C17 470nF C0603 – SMD ceramic capacitor 1
C18,C19 22uF C0603 – SMD ceramic capacitor 2
C20,C23 2.2uF C0603 – SMD ceramic capacitor 2
C21,C22 22uF/16v Tantalum Capacitor CASE-A-3216 2
Semiconductors
D1 BAV99 SOT-23 Switching Diode 1
LED WS2812B-B/W SMD5050 RGB LEDs (Built-in IC) 1
LED6 KT-0603R Red LED 0603 1
U1 AMS1117-3.3 1A Fixed 3.3V PositiveSOT-223-3 Linear Voltage Regulators (LDO) 1
U2 ESP32-S3 ESP32-S3-WROOM-1U-N16R8 1
U3 SI4735-D60-GU SSOP-24 150mil 1
U6,U7 TC8002D 3Wx1@3 Ω SOIC-8 Audio Power OpAmps 2
Q1 AP2300 SOT-23 N-Channel MOSFET — 20V 5.2A 1
Miscellaneous
IO,PWR HDGC2001WV-4P Connector 4 pin — 2 mm 2
L1 270nH L0603-RD 1
LCD 1.47 inch IPS172*320 1.47LCD-IPS-172×320-front 1
AMI HDGC2001WV-2P Connector 2 pin — 2 mm 1
ANT BWSMA-KE-P001 SMA Board Edge Connectors 1
LEFT,RIGHT 1.25-2P 1×2P 1.25 mm SMD connector 2
PROG HC-0.8-6PWT 1×6P 1 Tin 0.8 mm Right Angle SMD connector 1
AUDIO PJ-320B 3.5 mm headphone jack SMD 1
SW0 EC11 Horizontal Encoder EC11 Horizontal Encoder 1
SW1,SW2,SW3,SW4,SW5,SW6,SW7,SW8 Tactile Switches SMD Tactile Switches F 4P-L6.0-W6.0-P4.50-LS9.0 8
RESET 1188E1W3QR4 Tactile Switches 3.5×7.8 mm right angle SMD 1
USB KH-TYPE-C-16P 3A 1 Surface Mount,Right Angle 16P Female 1
X1 32.768KHz SMD3225-4P Oscillators 1

 

BOM extension Board SI4735 all-band radio receiver mini

Part Value Description Quantity
Resistors
R1 2Ω (2R0) R0603 – SMD resistor 1
R2,R3,R5,R6,R7,R9 10kΩ (103) R0603 – SMD resistor 6
R4 0.5Ω (0R5) R0603 – SMD resistor 1
R8 100Ω (101) R0603 – SMD resistor 1
R10 2kΩ (203) R0603 – SMD resistor 1
R11 47Ω (47) R0603 – SMD resistor 1
R12 1MΩ (106) R0603 – SMD resistor 1
Capacitors
C1,C2 10uF C0603 – SMD ceramic capacitor 2
C3,C4,C5,C6,C8 22uF C0603 – SMD ceramic capacitor 5
C7, C9, C10, C18 100nF C0603 – SMD ceramic capacitor 2
C11,C12,C19,C20 100pF C0603 – SMD ceramic capacitor 6
C13 10nF C0603 – SMD ceramic capacitor 1
C14,C16 27pF C0603 – SMD ceramic capacitor 2
C15 47pF C0603 – SMD ceramic capacitor 1
C17 12pF C0603 – SMD ceramic capacitor 1
Semiconductors
LED1 PWR Red 0603 LED 1
LED2 25 Red 0603 LED 1
LED3 50 Red 0603 LED 1
LED4 75 Red 0603 LED 1
LED5 100 Red 0603 LED 1
U1 IP5306 ESOP-8 Battery Management 1
U2 SHT30-DIS-B10KS Sensor humid/temp 5v i2c 2% SMD 1
U3 RX8025T-UC I2C SOP-14-208mil Real-Time Clock 1
U4 SA602AD/01,118 17dB 5dB SOP-8-150mil RF Mixer 1
U5 BGA2818,115 SOT-363-6 RF Amplifier 1
U6 10.7 MHz ceramic filter SIP-3_L5.4-W2.1-P2.54-L 1
U7 SI5351A-B11307-GTR 200MHz MSOP-10 Clock Generator 1
Miscellaneous
CN1,CN2 HDGC2001WV-4P Connector 4Pin 2 mm 2
CN3 BAT Connector 2Pin 2 mm 1
KEY1 Self-locking switch SW-TH_6P-L5.8-W5.8-P2.00-LS4.5-TR 1
L1 1uH SMD,4.8×4.2 mm Power Inductor 1
L2,L3 82nH L0603 2
L4 10uH L0806 1
SW1 KEY PWR SMT button 5H 6×6 1
X1 25MHz SMD3225-4P Crystal 1

Download files and info

Download PCB in Gerber + esp32 Firmware

Download

Files you will use

  • FirmwareESP32S3_Radio_v0515.zip — Firmware for ESP32
  • Gerber_Main_PCB_2023-05-20.zip — Gerber for Main PCB
  • Gerber_EB_PCB_V2_2023-05-28.zip — Gerber for extension PCB V2
  • Radio-housing design.zip — 3D case

Buy components for this project

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About the author
Xtronic.org blog author. Electronics technician for the technical school of Brasilia - Brazil. Interested in electronics, circuits and technology in general.
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