XL4016E1 CC CV module xl4016 power supply

XL4016E1 CC CV module xl4016 power supply

XL4016E1 CC CV module xl4016 power supply. Constant voltage constant current module based on the XL4016 constant current constant voltage power supply module imitating the XL4015 buck module on the market, using finished voltage meter instead of easily damaged integrated voltage meter.

Schematic XL4016E1 CC CV module xl4016 power supply

Schematic Xl4016E1 Cc Cv Module Xl4016 Power Supply
Schematic

 

Assembled from some parts, so the choice between SMD and PTH is very unreasonable.
The WXD potentiometer used is very bad, 5 out of 3 are broken, and the size is large, unfortunately, a smaller and more reliable multi-turn potentiometer cannot be found.
The voltmeter used is a 0.28-inch three-wire DC meter head, it is recommended to choose a decimal point movable, which can improve the display accuracy when the voltage and current are low.

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Reference circuit:

Xl4016E1 Cc Cv Module Xl4016 Power Supply Schematic 1

 

Adding a power switch allows for complete power disconnection when needed.

12V output

Xl4016E1 Cc Cv Module Xl4016 Power Supply
Xl4016E1 Cc Cv Module Xl4016 Power Supply

Constant current output 1A:

Xl4016E1 Cc Cv Module Xl4016 Power Supply Current

Load-bearing circuit breaker

Xl4016E1 Cc Cv Module Xl4016 Power Supply Volt

Bottom side:

Xl4016E1 Cc Cv Module Xl4016 Power Supply Bottom

It can be found that the SW foot Snubber composed of R8 and C13 is not soldered, this is because the SW waveform is already perfect, without overshoot and undershoot; while the absorbing circuit composed of R4 and C11 has been replaced by TVS, readers can determine which circuits to install based on the actual input voltage and cable length. After installation, please adjust the potentiometer on the back side to make the voltage meter display consistent with standard instruments (such as multimeters).

BOM XL4016E1 CC CV module xl4016 power supply

Value Parts Description Quantity
Resistors
R1 10mR 2W 10mΩ ±1% 2512
Current Sense Resistor (Shunt)
1
R2,R17 3.3k (332) R0603 – SMD resistor 2
R3 5kΩ Trimmer Resistors – SMD 5kOhm 1
R5 510R (511) R0603 – SMD resistor 1
R6,R7 100R (501) R0603 – SMD resistor 2
R9,R10,R13,R11,R16 10k (103) R0603 – SMD resistor 5
R12 20k (203) R0603 – SMD resistor 1
R14 18k (183) R0603 – SMD resistor 1
R15 7.5k (752) R0603 – SMD resistor 1
R8,R4 22R (22R) R1206 – SMD resistor 2
R18 2k R0603 1
Capacitors
C1,C2,C3,C4 1000uF/35 Electrolytic Capacitor low ESR 4
C5,C6,C10 0.1u C1206 – SMD capacitor 3
C7,C8,C9,C12,C14,C15,C16,C17,C19,C20 0.1u C0603 – SMD capacitor 10
C11,C13 1u C1206 – SMD capacitor 2
C18 220u/25 Electrolytic Capacitor 1
C21 22n C0603 – SMD capacitor 1
Semiconductors
D1 SMBJ33CA 33V SMB(DO-214AA) ESD
and Surge Protection TVS
1
D2 MBR2045 45V 20A TO-220AB Schottky Diode 1
D3 1N4148 SOD-323 Switching Diode 1
CC1 LED-0805_P 20mA red 0805 LED 1
PWR LED-0603_R 20mA red 0603 LED 1
OUT LED-0603_G 20mA green 0603 LED 1
U6,U5 LM321 Single Channel SOT-23-5 Operational Amplifier 2
U4 L78M12 12V Positive 35V TO-252-2(DPAK)
Low Drop Out (LDO) Regulator
1
U1 INA199A1DCKR SOT-363(SC-70-6) Current Sense Amplifier 1
U2 TL431A 2.495V~36V 100mA Adjustable
TO-92-3 Voltage Reference
1
U3 XL4016E1 Step-down type 1.25V~36V
8V~40V 8A TO-220-5 DC-DC Converter
1
Miscellaneous
V1 0.28 -inch three line voltage meter 0.28 -inch three line voltage meter 1
I<->V,EN SS12D00G3 3P, 8.8×3.9mm Slide Switch 2
F1,F2 Heat sink 15.5*10.5*24 MM 6063-T5 Heat sink 2
L3 SLT092125T220MTB 22uH Magnetic ring inductor 1
VI,VO KF7.62-4P 1x4P 7.62mm 24A Barrier Terminal Blocks 2
M1,M2,M3,M4 M3 M3 hole 4
CURR, VOLT WXD3-12 10K 10kΩ Potentiometer 2

Download files, links, and notes

Schematic Xl4016E1 Cc Cv Module Xl4016 Power Supply Pcb 3D
Pcb 3D

 

Source: https://oshwhub.com/jeremy_li/xl4016-heng-ya-heng-liu-mu-kuai

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Xtronic.org blog author. Electronics technician for the technical school of Brasilia - Brazil. Interested in electronics, circuits and technology in general.
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