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Circuit custom power supply for audio amplifier – Symmetrical

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power supply for audio amplifier 3d board
Power supply for audio amplifier

Power amplifiers that provide reasonable power require a power supply sized according to the circuit. Most amplifier circuits require a symmetrical + -V power supply. The schematic features a traditional non-regulated symmetrical source assembly with transformer, rectifiers, and large filter capacitors.

The diodes for the circuit should be sized according to the amplifier being used. The electrolytic capacitors should be at least 1000μF for each current ampere used in the power supply of the amplifier.
Good filtering of the power supply is what guarantees the excellent sound quality in hi-fi systems.

Transformer for the supply circuit The value of the final voltage, can be calculated using the following formula:
Tf = (1,4142 x Ti) – 0,5
Tf = final voltage (DC)
Ti = voltage at the output of the transformer (AC)
0.5 = Diode voltage drop

Transformer voltage from DC power supply
Ti = (TF/1,4142) + 0,5
Transformer power

Example: We will use a 200W Class AB amplifier of full power.We know that AB class will yield about 60%.
So Pt = Pa(Pa x 0,4) = Pt = 200 (200×0,4) = 280 Watts
Pt = Transformer power
Pa = Power of the amplifier

Transformer voltage for our amplifier
Let us assume that the maximum supply voltage is + -40V (80V).
Ti = (TF/1,4142) + 0,5 = Ti = (80/1,4142) + 0,5 = 57,06
As the transformer is double we have 57,06 / 2 = 28,53

We will use the next lower commercial value that this value is found, in this case a 28V + 28V transformer.

Transformer Current By Ohm’s Law -> I = P / V
V = 56 V
P = 280 W
I = 280/56 = 5A

For our 200W Class AB amplifier, we need a 28 + 28V / 5A transformer.

Choice of diodes Parameters for choosing the diode:
Maximum Repetitive Reverse Voltage (VRRM)
IFAV (Average Forward Rectified Current)
In our case
VRRM = Vp
IFAV = ImX1,414
Im = Average load current Vp = peak voltage

In our case study:
VRRM = 40V
IFAV = 1.414 x 3.5 = 4.94 A
So let’s choose to meet these parameters, at least 30% more.

Supply capacitors
Practical formula to find the capacitor:
C = I / (2xF xVr)
C = Capacitor – capacitance at Farad
I = DC current of the circuit
F = Frequency of power in Hertz
2 = Correction factor for frequency in a full-wave rectifier
Vr = Ripple voltage allowed for the circuit.

DC current (I)
Let’s divide the total power consumption to determine the current on each side of the power suply.
280W / 2 = 140W then I = 140W / 40VDC = 3.5A

Voltage of riple (Vr)
Consider:
3 to 5% = Very good
Up to 7% = Good
Up to 10% = Regular
This tension depends on the purpose of your design and your wallet.
Let’s stay with 7%
I = 3.5A
F = 60Hz
Vr = 40V * (7/100) = 2,8V
With the data we have:
C = 3.5A / (2 x 60 X 1.6) = 0.01041F or 10.410μF

We will use capacitor of commercial value of 10.000μF in our project. Note that when it is said that high capacitance is good for bass, it is precisely at the moment that the amplifier is requesting high current from the power supply.

Resistor for led R = (Vsupply – Vled) / Iled
In our case with red led:
R = 40V – 2V / 20 × 10-3 = 1900 Ohms
For power, we use Ohm’s law
P = V2 / R = 40 2/1900 = 0.842 W
We will use 2.2Kohms 1W

Led
Led Color Voltage (V) Current (mA)
RED 1,8 – 2V 20mA
Yellow 1,8 – 2V 20mA
Orange 1,8 – 2V 20mA
Green 2 – 2,5V 20mA
Blue 3V – 3,5V 20mA
White 3 – 3,5V 20mA

Attention: If you use a power supply that provides voltage greater than the amplifier circuit, the power transistors or the integrated circuit will burn. The amplifier circuits usually accept various voltage supply values, so if you use the minimum value you will have less power, you will use a smaller heatsink and capacitors with a lower working voltage.

About power supply circuit Resistors R2 and R5 are safety components as they discharge the large capacitors when the amplifier is switched off. C7 and C8 are bypass capacitors, and the RC networks R4 / C13 and R5 / C14 reduce the parasitic inductance of large electrolytes, this improves the performance of the power supply at high frequencies and the performance of the amplifier in complex loads. The led indicates the operation of the power supply and should be placed on the amplifier panel. For circuit safety, use a fuse in the 220v line at the power supply and at the connection with the amplifier circuit.
The power supply circuit can be placed in the same enclosure where the power amplifier is mounted.

3Power supply 01 – Using diodes TO-220

power supply schematic

Power Supply Schematic

Printed Circuit Board Suggestion

power supply for audio amplifier pcb board 700x532 Circuit custom power supply for audio amplifier   Symmetrical transistor tot Tips Instrumentation Energy Circuits bench Audio Amplifier
power supply PCB
power supply for audio amplifier pcb 700x546 Circuit custom power supply for audio amplifier   Symmetrical transistor tot Tips Instrumentation Energy Circuits bench Audio Amplifier
power supply PCB

Part list

Parts Valor
Resistors
R1 10K 1/4W
R2, R3 2.2K – Resistor 3 at 5W
R4, R5 1 Ohm 2Watts
Capacitors
C1, C2, C3, C4 10n – Capacitor ceramic
C5, C6, C9, C10 3300µF a 4700µF- Capacitor Electrolytic (Optional)
C7, C8, C13, C14 100n – Capacitor ceramic
C11, C12 10.000µF – Capacitor Electrolytic
Semiconductors
D1, D2, D3, D4 MUR860 or equivalent
LED1 Red Led 3mm
Connectors
DC 3 Pin Screw Terminal Block Connector – DC Output
AC 3 Pin Screw Terminal Block Connector – AC Input
Miscellaneous
Printed circuit board, solder, wires, transformer according to design, Box, etc.

Download files in PDF
Mirror

2Power Supply 02 – using rectifier bridge

power supply for audio amplifier 3d board 2

Power Supply Schematic

Power supply schematic V2

Printed Circuit Board Suggestion

Power supply PCB V2
Power supply PCB V2

Part List

Components Value
Resistors
R1 10K – Resistor 1/4W
R2, R3 2.2K – Resistor 3 at 5W
R4, R5 1 Ohm 2 Watts
Capacitors
C1, C2, C3, C4 10n – Capacitor ceramic
C5, C6, C9, C10 3300µF a 4700µF- Capacitor Electrolytic (Optional)
C7, C8, C13, C14 100n – Capacitor ceramic
C11, C12 10.000µF – Capacitor Electrolytic
Semiconductors
B1 Bridge Rectifier 10A /300V
LED1 Red Led
Connectors
DC 3 Pin Screw Terminal Block Connector – DC Output
AC 3 Pin Screw Terminal Block Connector – AC Input
Miscellaneous
Printed circuit board, solder, wires, transformer according to design, Box, etc..

* The bridge rectifier must be equipped with a heatsink

1Power supply 03 – With diodes 10A10

power supply 3d board V3

Power Supply Schematic

power supply schematic V3

Printed Circuit Board Suggestion

power supply PCB V3

Part List

Components Value
Resistors
R1 10K – Resistor 1W
R2, R3 2.2K – Resistor 3 at 5W
R4, R5 1 Ohms 2 Watts
Capacitors
C1, C2, C3, C4 10n – Capacitor ceramic
C5, C6, C9, C10 3300µF a 4700µF- Capacitor Electrolytic (Optional)
C7, C8, C13, C14 100n – Capacitor ceramic
C11, C12 10.000µF – Capacitor Electrolytic
Semiconductors
D1~D4 Diodes 10a10 or equivalent
LED1 Red Led
Connectors
DC 3 Pin Screw Terminal Block Connector – DC Output
AC 3 Pin Screw Terminal Block Connector – AC Input
Miscellaneous
Printed circuit board, solder, wires, transformer according to design, Box, etc..

2 COMMENTS

  1. The calculation and design are very helpful. In some audio amplifiers the supply is single. In that case, can we use only the half of this circuit or anything else to be added ?

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